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Mechanical construction

SmartTECS Intelligently connected.
Efficiently controlled.

Mechanical construction
Design of individual mechanical components and assemblies
Modelling with 3D design tools such as CATIA or Inventor; implementation of changes to existing CAD models
Change and optimisation construction of existing solutions based on topology studies
Prototype development and design
Component assembly with collision check
Requirement-specific material selection
Development of welded constructions

Drawing derivation
Creation of technical drawings from 3D models in accordance with current industry standards
Adaptation and optimisation of existing drawings to improve legibility and production accuracy
Derivation of detailed drawings for assemblies and individual parts, including exploded drawings
Maintaining tolerances and surface finishes according to technical specifications
Documentation and drawing verification for quality assurance and compliance with drawing standards
Versioning and change management of drawings in CAD systems
Creation of assembly and operating instructions based on derived drawings

Mechanical integration of the electrics
Space planning: positioning and fastening of switch cabinets, distribution boxes and terminal boxes with regard to safety and accessibility
Cable management: planning, dimensioning and integration of cable ducts/routing and cable protection measures
Implementation of EMC and protective earthing requirements
Planning/design of electrical interfaces and design of plug connections
Construction of protective housings against external influences (dust, moisture and mechanical effects)
3D integration of electrical components in CAD
3D modelling of cable harnesses

Fire protection
Planning and implementation of fire protection systems for switch cabinets and automated systems in accordance with applicable standards (e.g. VDE, DIN EN)
Advice on fire protection classification and selection of suitable materials to minimise fire risks
Development and installation of ventilation concepts to prevent heat build-up in enclosures
Creation of emergency and shutdown plans in the event of a fire to minimise damage and downtime
Thermographic investigation, risk assessment, hazard categorisation to identify sources of fire and increase safety
Training and instruction of staff in the safe handling of fire protection measures and emergency plans
Documentation and compliance with legal regulations as well as provision of certificates and test certificates for fire protection measures